Professional Color Separation for Screen Printing – Fast & Accurate

Professional Color Separation for Screen Printing

At Color-Separation.com, we provide fast, accurate, and professional color separations for screen printers, clothing brands, and t-shirt designers worldwide. Whether you need Spot Color, CMYK Process, Simulated Process, or DTF/DTG artwork preparation, we deliver clean, well-organized, and print-ready files you can trust.

Our goal is simple: Make your printing easier, cleaner, and more profitable — every time.


What Is Color Separation?

Color separation is the process of dividing full-color artwork into individual layers that can be printed one by one on a screen printing press. Each layer represents a specific color such as spot colors, CMYK, grayscale, shadows, highlights, underbase, or special inks.

We specialize in creating clean, accurate, print-ready separations for dark shirts, light shirts, cotton, polyester, and blended fabrics. Great separations save time, reduce mistakes, and ensure vibrant, professional results.


Our Process

1. Send Your Artwork

Send any file: PNG, JPG, PSD, AI, PDF, TIFF, or even a photo. We determine the best separation method.

2. We Prepare Your File

  • Spot Color Separations
  • CMYK Process Separations
  • Simulated Process Separations
  • Underbase & Highlight White
  • Halftones and gradient control
  • DTF/DTG artwork preparation
  • Vector clean-up and full vectorization
  • Color and contrast adjustments

3. File Delivery

You receive a clean, organized PSD or PDF with named layers, channels, and print notes.

4. Print With Confidence

Compatible with:

  • Manual and automatic presses
  • Water-based, plastisol, discharge, and hybrid inks

Why Choose Us?

  • 15+ years of experience in screen printing
  • Fast turnaround and rush service available
  • Clean, organized, professional files
  • Accurate colors and smooth gradients
  • Perfect for dark and light garments
  • Affordable pricing ($15 – $50)
  • Trusted by clients in the USA, Canada, and worldwide
  • 100% confidential artwork handling

Frequently Asked Questions

What file formats do you accept?

PNG, JPG, AI, PDF, PSD, TIFF — almost anything.

How fast is the turnaround?

Most jobs are delivered the same day. Rush orders available.

Do you separate artwork for dark shirts?

Yes, we prepare underbase and highlight white for clean, bright prints.

Do you prepare files for DTF and DTG?

Yes, we prepare DTF-ready and DTG-ready artwork.

Can you fix low-resolution artwork?

Yes, we can clean, enhance, or fully vectorize low-resolution designs.

How will I receive the files?

We send PSD or PDF files via email or download link.


Success Stories

🔥 Simulated Process for Clothing Brand

We prepared a 10-color simulated process separation for a USA brand. The print came out vibrant and accurate, helping them sell out their designs.

🔥 Rush Order for Screen Printing Shop

A shop in Canada needed a same-day spot color separation for 500 hoodies. We delivered fast, and the print was flawless.

🔥 CMYK Photo Reproduction for Artist

An artist needed a CMYK separation of a detailed portrait. The final print matched the artwork beautifully.


Ready to Get Started?

Contact us today for fast, professional, and accurate color separations. We help you print better — every time.

Index Color Separations

Index Color Separation Services Screenprinting

Understanding Index Color Separations with Underbase

Index Color Separation is a distinct and highly effective method of preparing images for screen printing, particularly when dealing with designs that don't rely on traditional continuous tones. Unlike halftone separations, which use dots of varying sizes to simulate different shades, Index Color Separation converts images using stochastic square dots of equal size. This technique breaks down an image into a limited palette of solid, predefined colors. Instead of mixing inks to create new shades, each pixel is assigned the closest available color from this specific palette. This results in a sharp, almost pixelated look that can be incredibly vibrant and is excellent for designs with distinct color blocks, often leading to a more consistent print on textiles. When printing on dark garments, an underbase is crucial for Index Color Separations, providing a bright, opaque foundation that ensures the true vibrancy and accuracy of each indexed color shines through.


Custom Color Separation: Achieving Precision with PANTONE®

When your design demands specific, precise color matching—whether for brand consistency, unique aesthetic requirements, or vibrant accents—our Custom Color Separation service is your ideal solution. This process allows us to isolate and prepare your artwork's unique color palette for optimal screen printing.

For projects requiring exact color reproduction, especially those that need to maintain consistency across various printed materials, we highly recommend utilizing the PANTONE® Matching System (PMS). The PANTONE® system is the global standard for color communication, offering a vast library of pre-mixed, standardized colors.

If you need special colors that fall outside the typical CMYK process or require precise brand fidelity, please choose colors directly from the PANTONE® Matching System and clearly indicate the corresponding PMS numbers on your order. By doing so, you ensure that we can accurately match your desired colors, guaranteeing a vibrant, consistent, and professional final product. Our expertise in custom color separation allows us to translate your vision into a stunning, high-quality screen print.

Acceptable File Formats


We accept the following PC or MAC file formats:

Preferred file format:

ADOBE PHOTOSHOP (*.PSD)

Also Accept file format:

ADOBE PHOTOSHOP (*.PSD, *TIFF, *.EPS - Encapsulated POSTSCRIPT)
ADOBE Illustrator (*.EPS, *.AI)
ADOBE Acrobat (*.PDF - Portable Document Format)
COREL Draw (*.PSD, *.EPS, *.TIF, *.AI, *.CDR)COREL Photo Paint (*.PSD, *.EPS, *TIF)
MICROSOFT PowerPoint (*.PPT)
MICROSOFT Publisher (*.PUB)

TIFF (*.TIF; *.TIFF - Tagged Image File Format)

JPEG (*.JPG, *.JPEG - Joint Photographic Experts Group Bitmaps)

JPEG2000

BMP (*.BMP - Windows Bitmap)




Why Print Using Index Color Separation?

  • These kind of separations are easy for printing.
  • You never going to have moiré.
  • You never going to have  problems with a dot gain.
  • You Can Printing wet - on - wet.
  • The image will be bright and sharp.
  • you Can use Direct Colors. No CMYK
  • You Can print 5 to 13 Colors Directly
Index Screenprinting ServiceIndex Color Seps Screeprinting

Service Included:


  • Index Color Separation
  • White Base for dark T-Shirts
  • Highlight White
  • Color Correction
  • Brightness & Contrast Adjustment
  • White Balance Adjustment 
  • Fast Turnaround





Index separation is a separation method that converts images using stochastic square dots of equal size instead of elliptical halftones.  Although an index separation isn't right for every design, it does have many advantages for printers:
  • No Moire!!!  The stochastic bitmap dots burn to mesh easily without the chance of a moire.
  • No ink buildup.  Since the square dots sit side by side like a grid or puzzle, there's no heavy ink build up.
  • Prints look consistent printed on any colors, lights, darks, or brights.  Shirt color does not effect index seps the way they can with elliptical dots.
  • Less variables on the press.  A good index separation eliminates many press variables you can encounter with other types of separations.  The 2 main things to watch on an index separation are registration and print order.  Print order will make a big difference in the look of the print and is a great advantage.  If a color is printing too prominently, just drop it down in the print sequence. 
Since the square dot pattern is already embedded in the color plates, output seps with elliptical dots at 55-65lpi and 45 degree angle for all inks.  This will convert any greyscale area to halftone on output.

Sample




Index Color Separation Screenprinting

Index Color Seps

Whatsapp Chat

¡How can we help you? r. Clic and Chat with Us!.
Leo Ortiz Expert
573183181800
request a quote // Seps4Tshirts.com
Leo Ortiz
Hello 👋
How can i help you?
×